Installing the Engine and Transmission

This is where it gets tough.   The LS1 does not fit the Exocet like it does the Miata.   That would be too easy.   It’s not a simple matter of lifting it into place and tightening a few bolts.

This is the lower cradle, as supplied by V8R.  And you can see how it fits on the engine.   It not only locates the engine, but also the lower suspension pieces and the steering rack.    It’s a very tight fit.

engine cradle, left side
engine cradle, left side
Engine cradle, left side
Engine cradle, left side
Engine Cradle, as delivered.
Engine Cradle, as delivered.

It also limits your exhaust choices.  There’s no way stock LS1 or Corvette manifolds will fit.  They’re pretty heavy anyway.   Most LS1 shorty and swap headers won’t fit, either.    Check out the “Exhaust” post for more on that subject.P1010193

Exhaust manifolds don't fit. Too heavy, anyway.
Exhaust manifolds don’t fit. Too heavy, anyway.

I started by bolting the cradle to the engine.  I did not add any suspension or steering components at this point.   During initial assembly, there’s a lot of fiddling around and adjustments to make.   Easier to do with fewer parts.   In the future, engine removal will simply be dropping the whole cradle.

IMG_7416 (2)

The whole engine, transmission, and cradle were set on a furniture dolly.  The frame was lifted up using a 4 post lift.   The engine assembly was then rolled under the chassis, and the chassis was lowered onto the engine.   This actually worked very well.     Which was good, because I ended up doing that a bunch of times.

There was a fair amount of trial and error, up and down, and adjustments to get it all to drop in.  Not a lot, though.  I think it actually fit rather well.  IMG_7427

IMG_7425

The was some frame interference around the bellhousing.  I had to notch the frame here just a little bit.   The aluminum panel also needed to be trimmed a bit.

You can see where the frame was rubbing.
You can see where the frame was rubbing.
Trimmed the frame to fit the bellhousing
Trimmed the frame to fit the bellhousing

Adding the rest of the engine and steering bits turned out to a PITA.